What are the key parameters that need to be considered when choosing a suitable cable?

Selection guide for dynamic and drag chain cables

Choosing the right drag chain cable is critical for reliable and long-lasting power and data transmission in moving applications. Our selection table provides you with a structured overview of the key criteria to consider when making a selection.
 

Factors in selecting flexible cables & drag chain cables

Flexible cables are used in various applications, such as in drag chains with short travel distances & high cycles, long travel distances, or torsion-resistant cables for robotic applications as control or data cable.

  • Robotic applications (e.g., torsion-capable cables)
  • Drag chain cables with short or long travel distances (depending on cycle time and load)
  • Data or control cables (for interference-free transmission in control systems and networks)

Tip: Define in advance whether your application primarily requires flexibility, signal quality, or durability.

Electrical properties are crucial when selecting drag chain cables. Key parameters include nominal voltage, test voltage, and operating peak voltage. Special requirements such as UL/cUL approval must also be considered, especially for international applications.

  • Nominal voltage, test voltage, and operating peak voltage
  • Is a special UL/cUL-approved voltage range required?

Practical example: UL/cUL approval for cables is often essential for exporting machines to the North American market.

To ensure long service life under demanding conditions, drag chain cables must be mechanically robust and resistant to environmental influences. Important factors include bending radius, temperature resistance, and protection against ozone, UV, oil, chemicals, and seawater.

  • Bending radius (particularly small bending radii for tight installation)
  • Temperature resistance (from -50 °C to +200 °C)
  • Ozone and UV resistance (for use in harsh environments)
  • Oil, chemical, and saltwater resistance

Note: The harsher the environment, the more important high-quality sheathing materials are.

The expected service life of drag chain cables is influenced by dynamic loads. Parameters such as acceleration, travel speed, and chain length are essential for practical cable selection. The table compares typical values to help estimate durability.

  • Accelerations (5 m/s² to over 40 m/s²)
  • Travel speeds (1 m/s to over 10 m/s)
  • Chain lengths (5 m to over 25 m)

Rule of thumb: The higher the speed and acceleration, the more robust the cable must be.

Depending on the application, additional features or standards may be relevant. Low-capacitance cables are important for long transmission distances. Halogen-free cables meet stringent fire protection requirements. Shielded or twisted-pair cables ensure interference-free data transmission. Compliance with international standards such as UL, CSA, or CE guarantees reliable use worldwide.

  • Low-capacity cables for long transmission distances
  • Halogen-free cables for use in areas with high fire safety requirements
  • Shielded cables or twisted pair construction for interference-free data transmission
  • Standards and approvals (e.g., UL, CSA)

Overview and product links

Our selection table clearly compares all important parameters. Clicking on the products or points takes you directly to the product pages with technical details and downloads - for fast and accurate cable selection.

Individual consultation

If your requirements go beyond standard solutions, we will develop a customized special cable for you that is tailored precisely to your application. Your direct line to the SAB team.

Comparison table and selection guide for flexible cables and wires:

Cable typeSD 99 EcoS 99 EcoSD 99 C TP EcoSABorganic S 1000 DataSABorganic S 1000 ControlSABorganic S 1000 Data C TPSD 200S 200SD 200 CS 200 CSD 200 C TPSABdynamic 900 DataSABdynamic 900 ControlSABdynamic 905 ControlSABdynamic 905 Control CSABdynamic 910 DataSABdynamic 910 ControlS 180 HTS 180 C HT

Application of the cable

for robot applications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for cable tracks/short travelling distance

 

 

for cable tracks/long travelling distance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for cable tracks/high dynamic

 

 

 

 

 

 

 

 

 

 

Data cables

 

 

 

 

 

 

 

 

 

 

Control cables

 

 

 

 

 

 

 

 

 

Screened

 

 

 

 

 

 

 

 

 

 

 

 

Twisted pair stranding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Insulation and 
sheath material
SABIX®/PUR

     

  
TPE/PUR      

        
FEP/Besilen®                 

Temperature range 
fixed laying*

+200 °C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  
+180 °C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  
+125 °C

 

 

 

 

   

 

 

 

 

 

 

 

 

 

 

+ 90 °C                 
– 25 °C
– 50 °C

Voltage

Peak operating voltage max. 350 V

 

 

 

 

 

 

 

 

 

 

Nominal voltage 300/500 V

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal voltage 0,6/1 kV

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage cULus 300 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage cULus 600 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage cULus 1000 V                 
Testing voltage 1500 V

 

 

 

 

 

 

 

 

 

 

 

 

Testing voltage 2000 V

 

 

 

 

 

 

 

 

 

 

 

Testing voltage 4000 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Characteristics, standards and approvals

Low capacity

 

 

 

 

 

 

 

Flexible at low temperature

 

 

PWIS uncritical**

 

 

reduced carbon footprint                
Halogen-free acc. to IEC 60754-1 + VDE 0482-754-1

 

 

Fire performance: Flame retardant and self-extinguishing acc. to IEC 60332-1-2 + VDE 0482-332-1-2

 

 

 

 

 

 

 

 

 

 

Fire performance acc. to cULus FT1, FT2

 

 

 

 

 

 

 

 

 

 

 

 

 

cULus recognized

 

 

 

 

 

 

 

 

 

 

 

 

 

Very good oil resistance acc. to EN 50363-10-2 + VDE 0207-363-10-2

 

 

Good chemical resistance

 

 

Sunlight resistance acc. to HD 605

 

 

 

 

 

 

 

Ozone resistance acc. to DIN EN 50396

 

 

 

 

 

 

 

Salt water resistance acc. to UL 1309

 

 

 

 

 

 

 

PFAS free

 

 

Application of the cable
A: high service life
B: medium service life
C: short service life

at acceleration values of up to 05 m/s²

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

B

B

up to 20 m/s²

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

B

B

up to 40 m/s²

B

B

B

A

A

A

A

A

A

A

A

A

A

A

A

A

A

C

C

more than 40 m/s²

B

B

B

B

B

B

A

A

A

A

A

B

B

B

B

B

B

C

C

at path feet rates of up to 01 m/s

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

up to 03 m/s

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

up to 10 m/s

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

B

B

more than 10 m/s

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

C

C

for cable tracks with a length of up to 05 m

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

up to 10 m

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

up to 25 m

B

B

B

A

A

A

A

A

A

A

A

A

A

A

A

A

A

B

B

more than 25 m

B

B

B

B

B

B

A

A

A

A

A

B

B

B

B

A

A

C

C

 

from
to

 

 

for limited of use
short-time use
* The temperature rangefor flexible application is mentioned on the corresponding catalogue page
** PWIS = paint-wetting impairment substances

Highly flexible cables according to your special requirements

Family business for construction and production since 1947

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